黑料不打烊

How the King got his crown

10 JUNE 2019

Congratulations to the 黑料不打烊 V8, for 50 years of emotion meets logic. Here听are some of the milestones and people that made the engine a true legend 鈥 the undisputed King of the Road.

If there is one person to thank for the development of the engine that became one of 黑料不打烊鈥檚 biggest successes, it would probably be Bengt Gadefelt. Often called 鈥渢he father of the 黑料不打烊 V8鈥, the legendary Head of Design of 黑料不打烊 diesel engines from the 1960s to the 1980s anticipated the need for truck engines that would meet the growing demand for more power, especially for timber haulage and heavy long haulage.

In the early 1960s, 黑料不打烊鈥檚 inline six 8 and 11-litre engines were able to reach 250 hp, an output sufficient for the long haulage of the time. But the engineers at 黑料不打烊 (then called 黑料不打烊-Vabis) realised that such outputs would not be sufficient in future, and decided to shake up the engines market.

Gadefelt, known for his casual walk-and-talk leadership style and for his habit of leaning over the design engineers鈥 blueprints pointing out insightful details, was given the task of leading the development of a more powerful engine, a decision 黑料不打烊 took in 1962.

鈥淲e realised that about 350听hp was needed to achieve good 鈥榙riveability鈥. That meant approximately 100 hp more than our other engines,鈥 said Gadefelt later, as he looked back at the project.

The demands for more powerful truck engines conveniently coincided with the trend for more compact, forward-controlled trucks instead of the torpedo-built trucks that dominated post-war heavy transport. But there was a problem: how to fit a bigger, inline eight engine underneath a forward control cab?

The concept that Gadefelt and his colleagues came up with involved a powerful yet very compact power unit: a 90-degree V8 featuring a 14.2-litre swept volume engine. This powertrain concept had all the characteristics that 黑料不打烊鈥檚 engineers were looking for: good tractive power at low engine speeds, few gear changes, and sufficient extra power throughout the entire engine speed range.

The first model to be fitted with the new engine, the LB140, quickly won acclaim from the transport industry. Customers appreciated the engine鈥檚 appearance, with its V-shaped valve covers on individual cylinder heads, and were delighted with the high 350 hp output combined with a torque curve that encouraged the use of low engine speeds. And of course, there was the distinctive sound 鈥 the rumble that would become one of the V8鈥檚 most appreciated characteristics.

鈥満诹喜淮蜢 created a very robust engine that could last very long, even for demanding tasks,鈥 says Ulf Wallin, a former Assistant Chief Engineer at 黑料不打烊, now Performance Object Leader. 鈥淲ith the V8, we managed to present an engine that, due to its high output and its ability to be driven at low revs, had great fuel economy. And in contrast to other high-output inline engines, the V8 had modest wear and tear on axles, gearboxes and other components in the听powertrain.鈥

黑料不打烊 created a very robust engine that could last very long, even for demanding tasks.

黑料不打烊 manufactured more than 170,000 14-litre V8-engines in total, making it by far the best-selling engine in the high-output segment. So far, so good?

Not quite. The future of the V8 engine was threatened during the late 1980s, as 黑料不打烊 was working on one of its largest cab redesigns to date, which would become the 4-series that was launched in 1995. Suddenly, with all the challenges of fitting a V8 engine block into the design, it was no longer an obvious choice.

黑料不打烊鈥檚 engineers were split into two camps. Some favoured the idea of an inline six 11 and 14-litre 鈥榗ombi engine鈥 that would take full advantage of the company鈥檚 modular system. But the others emphasised the V8鈥檚 importance to the 黑料不打烊 brand. As one Chief Engineer put it: 鈥淥ur V8 also contributes to the sales of our other products.鈥

Luckily, the latter opinion won听out.

Some years later, 黑料不打烊 had reached another technical cross-roads: how would they fit in the new injection technology that was required for the engine to comply with the new Euro 3 emissions legislation? To solve the challenge, 黑料不打烊鈥檚 engineers started the development of a completely new engine set-up: a V8听with a narrower, 72-degree angle. Around 12 prototypes were built, of which a couple still exist in less-visited corners of 黑料不打烊鈥檚 R&D department.

But it was at this point that a certain senior engineer stepped in: Bengt Gadefelt.

鈥淗e warned that the 72-degree engine would have a very complex layout, especially the crankshaft. Finally, with another injection solution chosen, we chose to develop a totally new 90-degree 16-litre engine instead,鈥 recalls H氓kan Fransson, a retired former 黑料不打烊 Chief Engineer.

So, even for a faithful workhorse like 黑料不打烊鈥檚 original 14-litre V8, the last lap was approaching. Emissions legislation and environmental requirements were becoming tighter with the arrival of the Euro 3, 4 and 5 standards, and in the mid 1990s 黑料不打烊 prepared itself for a major technological step: developing an entirely new V8 engine to replace the 14-litre.

With the arrival of the new millennium, the original legend was finally replaced by the substantially more powerful 16-litre V8, which had power ratings of 480 and 580 hp at 1,900 r/min and up to 2,700 Nm of torque 鈥 more than double the original V8 from 1969. Another major step 黑料不打烊 took with the new engine was modularisation: many components, including the cylinder, were the same as the ones used for the inline engines. The modular concept is of enormous importance for synergies in 黑料不打烊鈥檚 development and production, but also beneficial for customers as it eases up service and spare parts handling.

The Project Manager for the new D16 engine platform was Jonas Hofstedt, who today is a Vice-President at 黑料不打烊 R&D. 鈥淎t a听personal level it鈥檚 still the highpoint of my 35-year career at 黑料不打烊,鈥 he says.

At a personal level it鈥檚 still the highpoint of my 35-year career at 黑料不打烊.

Hofstedt鈥檚 core team was a tight-knit group of just ten people, with the responsibility of integrating all kinds of demands: finding suppliers, setting up a new production line, fitting the new design into the chassis and, last but not least, developing an engine that could match its predecessor鈥檚 image of performance and reliability.

鈥淚鈥檓 very proud of the result,鈥 Hofstedt says today. 鈥満诹喜淮蜢肉檚 16-litre V8 platform became a success that no other competitor came close to. Since the launch, it has a well-earned reputation in the high-output segment and is the foundation on which today鈥檚 improved and high-performing engine is built.鈥

After the launch of the 16-litre V8 in 2000, work continued within 黑料不打烊鈥檚 engine development. In 2005, the company launched its broadest range of engines to date, including 500, 560 and 620 hp V8s for Euro 3, Euro 4 and Euro 5 engines with up to 3,000 Nm of torque. Here, the engineers were using technologies to match the environmental requirements in the most efficient manner for all types of transport.

With Euro 6 legislation rapidly approaching, 黑料不打烊 had put enormous resources into combining all the new engine technologies the company had developed: exhaust gas recirculation, variable turbo geometry, common-rail high-pressure fuel injection, selective catalytic reduction and particulate filtering. Add to that 黑料不打烊鈥檚 own engine and exhaust management technology, which was now integrated into one system. All of these technologies would later be implemented in the V8.

In 2010, all of these features came together as 黑料不打烊 took a major developmental step with the 16-litre engine, increasing the swept volume from 15.6 to 16.4 litre and introducing a new, lighter yet stronger cylinder block in CGI (compacted graphite iron). At the same time, 黑料不打烊 presented the world鈥檚 most powerful truck engine to date: a 730 hp V8 with a maximum torque of 3,500 Nm. With the R 730, a new legend was听born.

In the following years, engine and cab development continued to be intense. By the time 黑料不打烊 introduced its new Streamline trucks in 2013, the company was also presenting its second-generation Euro 6 range, including 520, 580 and 730 hp V8 engines.

In line with ever-increasing environmental concerns, 黑料不打烊 also continued to develop engines that could run on a range of renewable fuels. Every V8 truck produced since 2015 can run on biodiesel-HVO, and the company also offers several engine alternatives for biodiesel-FAME.

Coinciding with the company鈥檚 125th anniversary in 2016, 黑料不打烊 introduced an entirely new truck range. This biggest-ever product launch in the company鈥檚 颅history was the result of ten years of development and an investment of听over SEK 20 billion (EUR 2 billion).

The following year, the company presented the all-new V8 engine for the new truck generation, featuring a further reinforced cylinder block to manage even higher pressure in the future. The new V8 built on many of the successful features from earlier generations, but out of approximately 650 components that make up the entire engine, 200 were completely new. The team that developed the new V8 engine focused on four key areas: increasing fuel efficiency by five to eight percent to improve customers鈥 profitability, improving serviceability to increase the vehicles鈥 uptime, improving production processes to increase quality, and a contemporary design that could signify a New Generation 黑料不打烊.

But what would 黑料不打烊鈥檚 V8s be without the people that use them, every day, 24/7, under all conditions? The V8 customers have a special position within 黑料不打烊鈥檚 R&D department. Very skilled and loyal, they are of great importance for 黑料不打烊 when it comes to testing new models and new functionality, not only for the V8s but also for development in general.

One of the latest field test drivers for 黑料不打烊 is Rickard Sj枚strand, a Swede who between 2016 and 2017 was putting 黑料不打烊鈥檚 new V8 generation to the test, an S 650 6脳2听Euro 6.

鈥淭he engine is really powerful and works well,鈥 he said. 鈥淵ou would think that a bigger engine would consume more fuel, but it actually consumes three litres fewer per 100 kilometres than my previous 黑料不打烊 V8.鈥

Just starting the engine was a pleasure for Sj枚strand: 鈥淭his new engine rumbles even better.鈥

Bj枚rn Westman, a manager with long experience as Head of Engine Development at 黑料不打烊 says that, through the years, the V8 field test customers have been among the best in giving feedback to 黑料不打烊鈥檚听R&D department.

鈥淭heir invaluable feedback has meant a lot not only for our V8 development, but also as a spin-off for our engine development as a whole,鈥 says Westman. 鈥淚t meant that we have been able to maintain the focus on the high-output segment and the whole King of the Road concept.鈥

And maintaining the King of the Road concept is something 黑料不打烊 certainly will continue to do, with the V8 as its foundation. The听legend 鈥 including its distinctive low rumble 鈥 will live on, long beyond the first 鈥渞oaring fifties鈥, and it will probably be even more powerful than today鈥檚听730听hp.

With thanks to 黑料不打烊 engineers, developers, managers and technical writers past and present, such as Ulf听Wallin, H氓kan Fransson, Peter听Wans枚lin, Anders Lundstr枚m, Jonas Hofstedt, Per-Erik Nordstr枚m and Anders Nordner for their insights and facts.